Introduction to the Tourniquet Production Line
1. Overview of the Production Line
This tourniquet production line is specifically designed for manufacturing various types of tourniquets, including those for medical emergency use and sports protection. It can meet the strict requirements of different application scenarios. With mature technology and stable operation, the production line has strong production capabilities, enabling efficient and flexible large – scale production of tourniquets. It is an excellent choice for medical supplies manufacturers and related protective equipment producers. Whether it is for large – scale purchases by medical institutions or emergency rescue material reserves, this production line can fully meet market demands with its stable performance and high – quality product output.
2. Main Equipment
(1) Injection Molding Machine
- Model: ZS – 600
- Function: It heats and melts polymer materials (such as medical – grade PVC, silicone, etc.) and injects them into specific molds to form the main structure of the tourniquet, ensuring precise product dimensions and a complete structure.
- Features: It is equipped with a high – precision injection system that can accurately control the injection volume and pressure, guaranteeing product quality consistency. Additionally, it has a fast – cooling system that can shorten the production cycle and improve production efficiency.
(2) Connector Assembly Machine
- Model: LZ – 200
- Function: It automatically assembles tourniquets with various connectors (such as buckles, adjustment rings, etc.), ensuring a firm and reliable connection for easy user operation.
- Features: It adopts advanced robotic arms and an automated control system, with precise positioning and fast assembly speed. It also has an automatic component detection function that can promptly reject unqualified parts to ensure assembly quality.
(3) Printing Machine
- Model: YS – 100
- Function: It prints usage instructions, brand logos, scales, and other information on the tourniquets, improving product readability and identification. This facilitates correct user operation and enhances brand promotion.
- Features: It uses environmentally – friendly ink printing technology, resulting in clear and durable prints that are not prone to fading. It can customize various printed patterns and texts according to customer requirements and has a quick plate – changing function to adapt to different product printing needs.
(4) Quality Inspection Machine
- Model: JC – 500
- Function: It conducts comprehensive quality inspections on completed tourniquets, including detecting appearance defects (such as bubbles, scratches, etc.), dimensional accuracy, tensile strength, and the firmness of connectors. This ensures that the products leaving the factory meet quality standards.
- Features: It is equipped with multiple high – precision sensors and inspection instruments, featuring high – precision and fast detection. It also uses an automated data collection and analysis system that can record inspection data in real – time and automatically mark and sort out unqualified products.
(5) Packaging Machine
- Model: BZ – 300
- Function: It automatically packages qualified tourniquets. Depending on different sales requirements, it can choose single – piece packaging, multi – piece packaging, or boxed packaging, facilitating product storage, transportation, and sales.
- Features: It has a high packaging speed and provides an aesthetic and tight packaging effect. It is equipped with an automatic counting function and a material – shortage alarm to effectively improve packaging efficiency and reduce manual intervention.
3. Applicable Materials
(1) Medical – Grade PVC
It has good flexibility, elasticity, and chemical corrosion resistance. Meeting the hygiene standards for medical products, it ensures the safety and comfort of tourniquets during use and is widely used in various medical hemostasis scenarios.
(2) Silicone
Silicone is non – toxic, odorless, and has good biocompatibility, causing little irritation to the skin. It is especially suitable for making sports protection tourniquets with high comfort requirements, effectively avoiding skin allergies and other problems for users.
4. Production Line Features
(1) High – Efficiency Production
The production line is designed with automation, and each device is seamlessly connected, enabling continuous and high – speed production. This significantly improves production efficiency and can meet the large – scale market demand for tourniquets.
(2) Product Customization
It can produce tourniquets in various specifications, colors, and functions according to different customer requirements. By adjusting the molds and production processes, it can quickly achieve customized production to adapt to the diverse needs of the market.
(3) Reliable Quality
From raw material procurement to product packaging, the entire production process strictly adheres to the quality management system standards. It is equipped with a complete set of quality inspection equipment and processes, strictly controlling every process to ensure that each tourniquet has stable and reliable quality.
(4) Easy Maintenance
The equipment adopts a modular design concept, with a simple structure that is easy to disassemble and maintain. The key components are made of high – quality materials, featuring high durability and stability, reducing equipment failure rates and maintenance costs and downtime.
5. Operating Conditions
(1) Power Requirements
380V/50Hz (three – phase power). A stable power supply is the basis for ensuring the normal operation of each device in the production line, guaranteeing the stability of equipment operation and the continuity of production.
(2) Floor Space
Approximately 40 square meters (the specific area may be adjusted according to the equipment layout and actual production scale). It is necessary to plan the site space reasonably to ensure sufficient installation and operation space for the equipment, as well as reserved storage areas for raw materials and finished products.
(3) Operators
Professionally trained technicians are required for operation and daily maintenance. Operators should be familiar with the operation procedures, performance characteristics, and safety precautions of the equipment to ensure the safe and stable operation of the production line.
6. Environmental and Safety Considerations
(1) Environmental Measures
The production line pays attention to environmental protection during the production process. It uses environmentally – friendly raw materials and production processes to reduce the emission of waste gas, waste water, and waste residue. The ink used in the printing process meets environmental standards and is friendly to the environment.
(2) Safety Assurance
Each device is equipped with complete safety protection devices, such as protective doors, emergency stop buttons, and leakage protection. At the same time, strict safety production operation procedures are developed, and operators are trained on safety to ensure the personal safety of operators during the production process.
7. Advantages of Used Equipment
(1) Cost – effectiveness
Compared with brand – new equipment, used equipment is more affordable, which can save a large amount of equipment procurement funds for enterprises and reduce the initial investment cost of enterprises. It is especially suitable for small and medium – sized enterprises with relatively tight funds.
(2) Quick Start – up
Used equipment has been fully debugged and tested before delivery. After purchase, enterprises only need to carry out simple installation and adaptive debugging, and then it can be quickly put into production. This effectively shortens the project construction cycle, enabling products to be launched into the market faster and seize market opportunities.
(3) Stable Performance
These used devices have been tested in actual use in the market, and their performance is stable and reliable. The tourniquets produced have guaranteed quality, allowing enterprises to use them with confidence. It reduces the risk of production interruptions caused by equipment failures and provides strong support for the long – term and stable production of enterprises.
This used tourniquet production line will bring you high – efficiency production, stable product quality, and significant cost advantages. It is an ideal choice for optimizing the production process and enhancing the market competitiveness of enterprises.
